Maskless OLED production - Page 2

According to reports from Korea, Samsung Display is interested in acquiring OLED IP and patents from Semiconductor Energy Laboratory (SEL). These patents detail an OLED production process that does not require the use of fine metal mask (FMM) evaporation.

The use of FMM to deposit and pattern OLED displays is seen as a major setback towards higher density OLED displays, and it also limits the aperture ratio. It is no wonder that Samsung is interested in such technology, as other display makers have developed similar technologies that offer massive performance boost over the standard FMM process.

China-based Visionox demonstrated many OLED displays and new technologies at Display Week 2023.

So first up, we have some rollable and foldable OLEDs. You can see some impressive looking such flexible OLEDs in the video above, and Visionox featured many such displays at their booth.

Visionox is introducing a new OLED production technology, called Visionox Intelligent Pixelization (or ViP for short) that enables higher-density display production, at over 1,700 PPI.

The idea behind ViP is to replace the fine metal mask (FMM) method with photolithography-based pixel patterning. The process offers several advantages, mainly the increase of aperture ratio to almost 70% (Visionox says the currently reach 69%). FMM methods usually achieve up to 30%, which means that brightness, efficiency and lifetime can all be increased.

In 2022, Japan Display (JDI) announced that it has developed a "historic breakthrough in display technology" - a new OLED deposition process which they refer to as eLEAP, that is said to be cost effective and can be used to create freeform OLEDs that are brighter, more efficient, and longer lasting compared to OLEDs produced using mask evaporation (FMM).

We now hear that China-based LCD maker HKC Corp has signed an agreement with JDI to adopt its technology for mass production of AMOLED displays. Under the agreement HKC will invest billions to build AMOLED factories in China, while JDI will provide the manufacturing expertise and technologies, including eLEAP. The plan is to begin mass production in 2025, with the first applications to be in automotive displays and wearable devices.

A few months ago, Japan Display (JDI) announced that it has developed a "historic breakthrough in display technology" - a new OLED deposition process which they refer to as eLEAP, that is said to be cost effective and can be used to create freeform OLEDs that are brighter, more efficient, and longer lasting compared to OLEDs produced using mask evaporation (FMM).

According to a new report from Korea, Samsung Display is interested in JDI's new technique. Interestingly the report shows conflicting views within SDC - some are interested in adopting this new technology, especially at SDC's upcoming 8-Gen IT OLED production line, while others are more interested in preventing SDC's competitors (JDI, or others?) from using it, perhaps by pressuring OLED equipment makers to not offer needed equipment to JDI.

Japan Display (JDI) announced that it has developed a new OLED deposition technology, which they refer to as eLEAP, that is cost effective and can be used to create OLEDs that are brighter, more efficient, and longer lasting compared to OLEDs produced using mask evaporation (FMM). eLEAP also enables OLED freeform deposition. JDI regards its new technology as a " historic breakthrough in display technology".

eLEAP is based on a lithographic method, and does not require any masks. The main advantage seems to be that OLED displays produced by eLEAP technology can achieve an aperture ratio of 60%, compared with FMM OLEDs which achieve a ratio of about 28%. This means that the OLED displays can be driven at lower currents - which extends the lifetime, improves the efficiency and also enables higher-peak brightness when needed.